Processing Steps

The manufacturing process that leads to the creation of our ceramics is divided into six important phases: Turning, Drying, first firing, Glazing, Decoration and Aging.

For each of these phases, we dedicate the utmost care to every detail so that the final product is the result of a unique, inimitable and unaltered work over time.

Discover all the processing phases
Hands shaping clay on pottery wheel for handmade ceramic art

Turning and Shaping

The first stage of Maiolica processing consists of shaping our creations, and this happens through two important processes: Throwing and Modelling.

Handmade unglazed ceramic sculptures and vases in traditional Sicilian style

Drying and 1st firing

The second stage is drying, in which our products undergo a slow, gradual, and natural drying process without temperature fluctuations, in order to expel all the water contained in the clay. This stage will be followed by the first firing in kilns that reach estimated temperatures of approximately 1000° for 13 hours.

Hand dipping ceramic pine cone into white glaze during traditional Sicilian pottery process

Enamelling

After the first firing comes the glazing, during which the products acquire a completely white color based on oxides and kaolin; they are then ready to pass into the hands of the decorators who will give color and style to the creations.

The colors used in our workshops are conceived and studied according to color shades that, due to their effect.

Hand painting traditional ceramic vase with ornate Sicilian design details

Decoration

The Decorative phase is characterized by giving style to our creations with color tones studied and realized by us in the laboratory. Colors, shapes, and style are the goal to make our brand Sofia personal.

Hand painting Sicilian ceramic Testa di Moro with orange and blue glaze details

2nd Firing and aging

The second firing is the most important phase where everything that is fired at the established temperatures acquires luster and brightness, thus enhancing shapes and colors. Through particular techniques, the chiaroscuro effect on the crystallized majolica is highlighted, inspired by the great master CARAVAGGIO.